Advanced Manufacturing

Reducing the delivery time and at the same time increasing quality while keeping the budget on track are our main goals.

To get the best out of this, we decided to vertically integrate Design, Special Processes, Advanced Manufacturing and Testing reducing risks, costs and delivery time for the client.

Particularly, our end-to-end solution now integrates:

Composites and NDIs
3D printing and Additive Manufacturing
CNC Machining
Painting and Coatings

Thanks to this integration, you can rely on a single and reliable partner for your projects with all the technologies available in the same place.
Let us take care of managing the entire supply chain under our responsibility, so that you can stop worrying about anything different from what really is your
core business. Leave the rest to us.

Composites and NDIs

How to select the adequate production process for your job, while ensuring the best performance and controlling costs?

We started 25 years ago as a Composite parts producer. Since then, our specialization, network and knowledge increased exponentially.

No need of multiplying the suppliers to find the optimal solution, when you can have one single supplier for a variety of application.

As a one-stop-shop provider, you can trust us to select production processes fitting your needs at best, among which:
– Prepreg / Autoclave
– Filament Winding
– Compression Moulding
– Carbon SMC
– Thermoplastics Composites
– Low-Pressure Resin Transfer Moulding (LP-RTM)

In particular:

5 Autoclaves, including one of the largest Europeans Autoclaves (almost 4 meters in diameter) for prepreg curing, ensuring backup and simultaneous curing cycles, thus high responsiveness and quick production
2 Filament winding machines for producing components up to 8 meters in length and 1,5m in diameter, including COPVs and complex shapes
A 150T press for the manufacturing of panels and the development of Compression Moulding technologies

Non-Destructive Inspections (NDI) are performed with a wide range of advanced techniques such as:
– Thermography
– Ultrasounds
– Tap-test
– Tomography

3D printing and Additive Manufacturing

We strongly believe that upcoming structural challenges can be pulled off in a better way with a mix of innovative technologies.

That’s why we signed a partnership with Beamit, the largest European Additive Manufacturing supplier.

Together, we aim to develop R&D for a better integration between Composites and 3D printed metal components, such as:

Aluminium AlSi10Mg
Titanium Ti6Al4V
Steel 17-4 PH
Steel 15-5 PH
Steel AISI 316L
Inconel 625
Inconel 718
Inconel 939
Hastelloy X
Pure copper

CNC Machining

Known as a collateral process for tooling making, CNC Machining is nowadays one of our most widely used technology. With more than 10 CNC machines in our internal CNC shop, we are able to offer a wide range of components, such as:

Main models
Metallic autoclave tools (aluminium, steel, invar)
SMC tools (steel, aluminium)
Processing jigs
Bonding jigs
Quality Control jigs

Advanced Manufacturing

Composites and NDIs

3D printing and Additive Manufacturing

CNC Machining

BERCELLA SRL

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